G-System Precision Optics Generating Center Materials Glass, ceramics, crystals and similar materials Geometries Spheres, aspheres, plano optics, cylinders, prisms, domes, rods and other complex shapes in brittle hard material Working range Diameter up to 500 mm, limits are varying on process type, tool/workpiece constellation and number of machine spindles (GI-2P, with and without tool changer, GI-3P with two tool spindles) Dimensions (wxdxh): 1666 x 2629 x 2488 mm 66 x 104 x 98 inches Weight: up to 6000 kg / 13228 lb (depending on configuration) Energy Requirements: Power: max. 25 kVA depending on spindles types Voltage: 115-400 V; 50/60 Hz Compressed Air: 6 bar The GI is a fl exible, 5-axis processing system. The machine is able to process substrate diameters up to 500 mm. The GI technology provides pre- and fi ne grinding, but offers an unmatched process fl exibility. Highest surface quality, consistent accuracy and consistent process stability are paramount features of this machine. The innovative design allows tailor made machine versions for specific and demands and realizes yet unsurpassed functionality for processing complex geometries in glass and similar materials. Especially in combination with the integrated postprocessing technology for CAD/CAM applications the GI is ready for custom engineering of highly sophisticated products. Process steps Pre- and fine-generating of spherical and aspherical surfaces Generating prisms Edging and chamfering, truncations and nonsymmetrical edging utilizing CAD/CAM-interface 3D-drilling with auto program optimization (optional) Scooping (optional) Cone generating Dicing (optional) Hyper-hemisphere Dressing disc tools Benefits Maximum process and substrate flexibility Highest achievable surface quality Superior fast and consistent processing accuracy Easy and convenient job set-up and editing (standard Satisloh software) Features 5-axis simultaneous controlled movement with 3 linear and 2 rotational axes Gantry design compensating temperature expansion, keeping best spindle alignment Polymere concrete machine base for superior damping, stiffness, thermal and chemical resistance Sealed working chamber Direct-driven motor spindles Fast, dynamic axes movements driven by hollow shaft motors Extended pressure cooling fluid Integrated quality assurance system (IQS) 3D-graphic process simulation CAMPos: CAD/CAM-interface with postprocessor for complex geometries and shapes Tool changer (optional)

Product Info GI 209.84KB